Custom heavy-duty industrial aluminum oil cooler with flange connections for hydraulic cooling systems

Oil Cooling

Aluminum Oil Coolers

Oil that runs too hot loses viscosity, ages fast and damages seals and bearings. We design and build custom aluminum oil coolers and hydraulic oil cooler assemblies - vacuum-brazed bar-and-plate cores, engineered to your machine's exact size and duty, at direct factory prices.

  • Fan-cooled hydraulic oil coolers with 12V / 24V DC fans
  • Flanged hydraulic oil coolers for industrial power units
  • Vacuum-brazed aluminum bar-and-plate cores, leak-free joints
  • Engineered to your flow, heat load and available space
  • Direct factory pricing with ISO 9001 quality control
  • 100% pressure and leak tested before shipment

Facing overheating issues? Send us your specs or drawings — our engineers size the right cooler within 24 hours.

What Is an Aluminum Oil Cooler?

An aluminum oil cooler is a heat exchanger that keeps hydraulic oil, lubricating oil or compressor oil at a safe working temperature. Hot oil flows through the passages of a vacuum-brazed aluminum core and transfers its heat to air, then returns to the circuit cool enough to protect pumps, seals, bearings and the oil itself.

We are a custom aluminum oil cooler manufacturer - every unit is engineered to your machine's size, flow and heat load, then built and tested in our own factory. As a factory-direct supplier we can offer competitive pricing on single prototypes and volume orders alike.

Why Aluminum?

Need a flange aluminum heat exchanger for an industrial power unit? We machine custom flanges and fittings in-house, so your heavy-duty industrial oil cooler connects exactly to your hydraulic system - no adapter guesswork, no leak paths.

Aluminum is the industry standard for air-cooled oil cooling, and for good reason:

  • High thermal conductivity - heat moves quickly from the oil to the fins, so a compact core can handle a large heat load.
  • Light weight - critical for mobile machines such as excavators, compressors and agricultural equipment.
  • Corrosion resistance - with proper surface treatment, aluminum cores survive humid, coastal and chemically aggressive environments.
  • Vacuum-brazed strength - aluminum bar-and-plate (plate-fin) cores withstand pressure pulses and thermal shock without leaking.

More Oil-Cooler Products We Manufacture

We produce multiple oil-cooled models in one factory, so you can order single units or mix models for your market:

Product Specifications

ParameterTypical Range
Cooling capacity0.5 - 100 kW (custom)
Oil flow rate5 - 500 L/min
Maximum working pressureup to 2.5 MPa
CoreVacuum-brazed aluminum bar-and-plate (plate-fin)
Fan12V / 24V DC, or AC / hydraulic-motor driven
ConnectionsBSP/NPT threaded ports, SAE/DIN flanges or custom

How an Oil Cooler Works

  1. Hot oil enters the cooler from the oil circuit or pump.
  2. Oil flows through internal passages in the aluminum core, and heat transfers to the plates and fins.
  3. A fan blows air across the fins, carrying the heat away.
  4. The cooled oil returns to the tank or circuit at a safe working temperature.

Why Oil Temperature Control Matters

  • Protects the oil - oil breaks down faster above its working range, losing viscosity and lubricity.
  • Protects components - overheated oil accelerates seal aging, bearing wear and pump failure.
  • Keeps machines productive - hydraulic power, vacuum performance and compressor efficiency all depend on oil temperature.
  • Reduces downtime - a correctly sized aluminum oil cooler prevents unplanned stops and costly repairs.

Which Aluminum Oil Cooler Do You Need?

Send us your oil type, flow rate, inlet and target oil temperature, and available space. We will recommend the right design - fan-cooled, flanged or bar-and-plate - and confirm a quotation within 24 hours. Custom engineering support, OEM/ODM and private label are all available.

Facing overheating issues in your hydraulic system? Send us your specs or drawings - our engineers will size the right aluminum oil cooler for you within 24 hours.

FAQ

Frequently Asked Questions

What is an aluminum oil cooler?

An aluminum oil cooler is a heat exchanger that removes heat from hydraulic oil, lubricating oil or compressor oil. Hot oil flows through a vacuum-brazed aluminum bar-and-plate core and transfers its heat to air, keeping the oil at a safe working temperature.

Why use an aluminum oil cooler?

Aluminum gives the best balance of thermal conductivity, light weight and corrosion resistance for industrial oil cooling. Vacuum-brazed aluminum bar-and-plate cores also withstand high pressure pulses and thermal shock, which is why we use them for heavy-duty hydraulic and compressor applications.

What types of oil coolers do you make?

We manufacture custom aluminum oil coolers and hydraulic oil cooler assemblies - fan-cooled models with 12V/24V fans, flanged designs for industrial power units, and vacuum-brazed bar-and-plate assemblies for compressors and hydraulic systems.

How do I choose the right oil cooler?

Send us your oil type, flow rate, inlet and target oil temperature, and available space. Our engineers will size the right cooler and confirm a quotation within 24 hours.

Need a Custom Oil Cooler Sized for Your System?

Send us your specs or drawings — our engineers will recommend the right cooler within 24 hours.

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